Why Glass Fused Steel Tanks Outperform The Rest - LGS Projects

In today's fast-paced industrial world, reliable and long-lasting storage solutions are paramount. For businesses seeking the ultimate in durability, corrosion resistance, and cost-effectiveness, LGS PROJECTS offers cutting-edge Glass Fused Steel (GFS) tanks that represent a leap forward in storage technology.

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What Makes GFS Tanks Different?

Glass Fused to Steel technology isn't just a coating; it's a fusion. At incredibly high temperatures, molten glass chemically bonds with the steel substrate, creating an inert, inorganic layer. This unique process combines the strength and flexibility of steel with the exceptional corrosion resistance of glass. The result? A tank that stands the test of time, even in the harshest environments.

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The LGS PROJECTS Advantage: Key Benefits of GFS Tanks

Glass Fused to Steel (GFS) tanks can be very cost-effective in the long run, despite potentially having a higher initial investment compared to some other tank options. Here's a breakdown of why:

Feature What it Means Your Benefit Corrosion Resistance Unlike painted or epoxy-coated tanks, Fused glass creates an inert barrier, preventing rust and corrosion even in harsh conditions. Longer tank life, reduced replacement costs, and protection of stored materials. Chemical Resistance Resists a wide range of chemicals, allowing for versatile storage of various substances. Flexibility for different storage needs and minimizes the risk of damage or contamination. Abrasion Resistance Hard, smooth glass surface prevents wear and tear from solids and flow. Reduced maintenance and extended lifespan of the tank lining. Minimal Maintenance Durable glass surface requires minimal upkeep, eliminating the need for repainting. Lower operational costs and reduced downtime. Significant advantage over traditional tanks that require regular repairs. Fast, Safe Construction Factory-manufactured and bolted on-site, ensuring quick assembly and enhanced safety. Faster project completion, lower labor costs, and minimized disruption to operations. Easy Relocation Bolted design allows for easy disassembly and relocation as needed. Adaptability for future expansion or changing storage requirements. Eco-Friendly Sustainable manufacturing and long lifespan contribute to resource conservation. Aligns with sustainability goals and enhances your company's environmental image.

Versatile Applications

LGS PROJECTS' GFS tanks cater to a wide range of industries and applications.

Application Description Water and Wastewater Treatment Ideal for storing and treating potable water and wastewater; prevents contamination. Chemical Storage Suitable for storing corrosive chemicals like acids and oxidizers, maintaining product integrity. Biogas Plants Used in anaerobic digestion processes due to their resistance to high pressures. Dry Bulk Material Storage Suitable for storing grains and powders, benefiting from low maintenance needs. Food and Beverage Industry Ideal for storing food products (e.g., juices, milk) that require high standards of hygiene. Industrial Applications Safe storage of chemicals and industrial effluents; also utilized in fire protection systems. Agricultural Applications Used for storing fertilizers, animal feed, and irrigation water; efficient digesters for biogas production.

Why Choose LGS PROJECTS?

LGS PROJECTS an ISO : & ISO : certified company With the expertise in design, manufacturing, and installation, we ensure that every GFS tank meets the highest standards of performance and reliability. We are committed to providing innovative and sustainable solutions that meet the evolving needs of our clients.

When it comes to industrial and mining water storage, selecting the right tank material is crucial to ensure durability, reliability, and cost-efficiency. Glass lined steel tanks have emerged as a leading choice across various industries due to their unique properties.

In today’s article, we’ll explore the key benefits of glass lined steel tanks and why they are a smart investment for industrial and mining operations.

What is Glass Lined Steel?

Glass lined steel is a composite material that combines the strength and durability of steel with the protective properties of a fused glass coating.

During manufacturing, the steel panels are coated with a high-quality glass layer and fired in a kiln at extremely high temperatures, bonding the materials permanently. This fusion results in a tank surface resistant to chemical and physical wear, ideal for industrial and mining applications.

1. Durability and Longevity

One of the standout benefits of glass lined steel is its exceptional durability and long lifespan. The fused glass coating acts as a robust shield against corrosion and chemical damage, outperforming materials like steel that can degrade or weaken over time.

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Glass lined steel is also engineered to withstand extreme temperatures and pressure fluctuations. Unlike other materials, it resists scaling, pitting, and microbial growth. All common issues that can compromise structural integrity and water quality.

2. Low Maintenance

The smooth, non-porous glass surface prevents sediment and mineral buildup, which is a common challenge in water storage systems. This natural resistance to scaling and debris accumulation means less frequent cleaning is needed, reducing downtime and labour costs.

Over time, the minimal maintenance demands translate into substantial savings in operational expenses. By eliminating the need for constant upkeep or costly repairs, glass lined steel provides efficient and hassle-free operation.

3. Enhanced Hygiene

Unlike other materials that can absorb contaminants or foster microbial growth, the non-porous glass coating ensures that stored water remains uncontaminated. This makes glass lined steel an ideal choice for potable water storage, where safety and cleanliness are paramount

Additionally, its ability to preserve water quality is invaluable for high-grade process water used in industrial operations. By preventing impurities from leaching into the water, glass lined steel supports consistent and reliable performance in environments that demand stringent quality standards.

4. Long Term Cost-Effectiveness

While glass lined steel requires a higher upfront investment compared to other materials, its long-term cost benefits far outweigh the initial expense. The superior durability and resistance to wear ensure an extended service life. Additionally, its low maintenance requirements keep ongoing costs minimal, delivering substantial savings over time.

Another key advantage is the reduced downtime. Unlike materials prone to corrosion, scaling, or frequent repairs, glass lined steel maintains its structural integrity and performance for years. This reliability minimises disruptions to operations, making it a cost-effective and dependable solution.

5. Customisable

Glass lined steel tanks are available in various sizes and configurations, allowing clients to select the perfect fit for their specific project requirements. Whether it’s a compact tank or a large-capacity solution, these tanks can adapt to any space. To learn more about tank sizing, read our article: What Size Water Tank Do I Need?

Another customisation option is that glass lined steel tanks can be designed to withstand cyclonic wind regions. This makes them the ideal solution for clients setting up storage tanks in Australia’s Wind Regions B, C and D.

Common Applications of Glass Lined Steel Tanks

Glass lined steel tanks are highly versatile and are utilised across a wide range of industries. Here are some of their most common applications:

• Mining: Ideal for storing process water, potable water, and tailings water in mining camps and processing plants. Resistant to the harsh chemicals and challenging conditions often encountered in resource extraction and processing.
• Industrial Water Storage: Used in manufacturing plants for storing high-quality process water, cooling water, and wastewater. Their non-porous surface ensures water quality is maintained for operations requiring precision and reliability.
• Chemical processing: Suitable for storing corrosive or chemically reactive liquids due to their resistance to chemical attack. Often used in industries such as fertilisers, pharmaceuticals, and petrochemicals.
• Food & Beverage: Ideal for storing process water or food-grade liquids, as the glass lining prevents contamination and ensures hygiene.

How are Our Glass Lined Steel Tanks Made?

Our glass lined steel panels are created by fusing porcelain enamel and steel at over 800 °C. This process forms a hard, inert coating that never requires painting. Additionally, the tank’s interior is enhanced by a special coating that incorporates titanium dioxide (TiO₂) for superior strength and durability.

Our unique edge-coat technology also ensures optimal glass encapsulation along all four edges of the tank sheets to enhance corrosion resistance and longevity. Moreover, all sheets are mechanically rounded to specific radii, providing maximum glass adhesion to steel.

Explore Our Range of Tanks

At Allied Pumps, you can find an extensive range of mining and industrial water tanks. We construct our tanks using durable materials like glass lined steel, galvanised steel, hot-dip galvanised steel, and more.

Our team designs, manufactures, and installs water storage tanks to meet your specific site requirements. For example, we can provide insulated and cyclone rated tanks to even the most remote areas of the country.

For more Glass Fused to Steel Tanksinformation, please contact us. We will provide professional answers.