What Are the Advantages of Eyewear Manufacturing Process？

The eyewear manufacturing process from design to finishing

25-04-29 19:19:11    By Bestsea eyewear

If you are looking for more details, kindly visit our website.

The glasses manufacturing process from design to finishing

1. Glasses conception is to determine the design direction and ensure that the product meets market demand. The picture below is a conception of glasses design. It is a square, men's, luxurious, acetate sunglasses. Global trend research. Analyze the popular trends of international eyewear exhibitions such as Milan MIDO and Paris Silmo, and predict the design trends in the next 1-3 years. 1.1  Consumer preference analysis. Study user preferences through big data such as social media, e-commerce platforms, Google Trends, etc., such as retro style, minimalism or technological design. 1.2 For different markets, through Google, e-commerce and other platforms, study the market's hot-selling styles, colors, styles, etc., and seek design inspiration. By studying the hot-selling models of different eyewear brands, find differentiation and then find design points. 2. Glasses design. The design phase is a crucial step to achieve results that reflect the style and iconic elements of a brand. Throughout the process, our designers must work closely with the client's creative team. After developing multiple ideas and proposals, we both reach a consensus on one design that best expresses manufacturing excellence, and complete the final design prototype with our innate ability to judge fashion trends and evolution. Glasses conception is an abstract concept, and design is to transform abstract concepts into visual expressions. Collect colors, materials, cultural elements such as architecture, other products, natural textures, etc. to form the design tone. Then, through hand-drawn sketches or computer drawings, the abstract concept is expressed in the form of a visual design diagram. Generally speaking, the design elements of glasses generally include the following aspects: 2.1 Frame shape, mainly square, round, rectangular, oblong, oval, cat's eye, pilot shape, heart shape, butterfly shape, geometric shape, geometric shape, etc. 2.2 Material matching, the material matching of glasses directly affects the wearing comfort, durability, weight and style performance. Usually, the frames and lenses of glasses are made of different materials. Common glasses materials are acetate, metal, titanium, plastic and some natural materials such as bamboo, wood, horn, etc. 2.3 Color matching. Color matching should be carried out according to the target consumer group. There are many colors that can be used, such as black, gold, rose gold, silver, gray, transparent, translucent, tortoise shell, red, blue, green, off-white, light pink, and various pattern colors. Design concept: The design of this pair of women's cat-eye sunglasses is inspired by a deep exploration of fashion and personality, aiming to create an accessory that is both classic and modern. The frame uses a multi-color patchwork process, and the dark purple and pink are combined in a unique shape, like an artistic brushstroke, which is delicately embellished at the top. The concave and convex effect is created through fine carving, and the clever use of the beveled edge contour makes the overall shape present a layered three-dimensional sense, as if it jumps out of the plane, with great visual impact. The temple part continues the patchwork design, and at the same time incorporates a concave and convex texture, which echoes the frame, like a harmonious movement, enhancing the overall visual coherence. This design not only shows the classic elegance of cat-eye glasses, but also incorporates modern fashion elements into it. Every detail has been carefully considered. Whether it is worn daily or attending fashion events, it can make the wearer exude unique charm and become the focus of everyone's attention. The picture below is from BESTSEA's latest luxury acetate sunglasses design. Design concept: The design of this pair of sunglasses is inspired by the cross-border integration of modern architectural aesthetics and high-end fashion. With "three-dimensional sculptural sense" as the core language, the visual tension of optical accessories is reshaped through precise structural deconstruction. The frame is made of two-color materials. The collision of black and transparent acetate fiber forms a staggered layer of light and dark. The inner beveled surface that runs through the top of the temple extends to the temple joint at an acute angle of 15 degrees, strengthening the three-dimensional outline like the suspended structure of deconstructionist architecture. The hyperbolic material process of the temple is not only ergonomic, but also the transparent material with gradual thickness treatment forms a material dialogue with matte black. It is equipped with a decorative art style patterned gold copper needle, and its spiral pattern is inspired by the metal relief process in the decorative art movement in the s. The two gold-plated rivets located at the hinge of the frame are not only functional reinforcements, but also echo the futuristic tone of the overall design in the form of geometric dots. The whole work interprets the modern and luxurious wearing art in a combination of rigidity and softness through the trio of material hedging, angle cutting and precious metal inlay. 3. Prototyping of glasses. At this stage, our craftsmen put in a high level of energy, processing and attention to detail in the most precise way. After making the first model, which is technically called a "sketch", the real prototyping stage begins. For each product, the prototype development team will produce a physical object. The result of this process is the first frame in a series. The production of glasses samples is a bridge between design and production, and it is necessary to balance creativity and process feasibility. When making samples, 3D printing technology and traditional manual glasses production processes can be used. Both methods have their own advantages and disadvantages. 3D printing is fast, but the surface is relatively rough and the color is very single. The advantage of traditional glasses production is that it can produce samples with complex structures and diverse colors. The disadvantage is that it takes a long time and grows high; before mass production, it is necessary to strictly test the structural stability and wearing comfort. 4. Glasses materials and colors. The materials used in each product series are different, all based on customer requirements, the specific needs of a particular design, and the adaptability of the material itself to the processes required to make different frames. Our designers will work together to study plastics, precious metals, and bio-based materials, interpreting current trends through color and color matching, and predicting future aesthetic appearances. With the continuous development of material technology and processes, the materials and colors of glasses are becoming more diverse. Common glasses materials include acetate, metal, titanium, plastic, and some natural materials such as bamboo, wood, and horns. The most suitable materials and colors should be selected according to different designs, structures, and cost requirements. For material colors, please refer to our website: Acetate color: https://www.bestseaeyewear.com/cellulose-acetate-material/ Sunglass lens color: https://www.bestseaeyewear.com/Sunlens/ Metal color process: https://www.bestseaeyewear.com/metal-plating-color/ 5. Glasses production. The production of each pair of glasses requires at least more than a hundred different processes, which are carried out by skilled craftsmen in different production lines. Together with technicians, they strictly follow each step to ensure that every detail is transformed into a unique element of the glasses produced. Each department of our glasses factory is equipped with important technical equipment, such as high-precision automatic and semi-automatic machines and processing devices for milling front frames, lenses and components. To ensure the quality of the entire process and the final product, each step of the production process is strictly controlled. Production of frames. Metal frames are formed by CNC cutting and laser welding; plastic frames are high-temperature finalized after injection molding, and springs are added to the hinges to enhance durability. Sheet glasses go through CNC cutting, rollers, hinges, polishing, assembly and other processes. Finally, each pair can be shipped after a detailed inspection. For more details about eyewear production, please refer to our related articles: Production process of acetate glasses: https://www.bestseaeyewear.com/product-knowledge/2.html Production process of metal glasses: https://www.bestseaeyewear.com/product-knowledge/metal-eyewear-production.html 6. Adjustment and quality control. Before the end of the entire processing process, the glasses will enter the adjustment stage. All components of optical glasses and sunglass frames, from finishes to lenses, are checked piece by piece to ensure their basic characteristics, among which fit is one of the most critical performances. Adjustment mainly includes the following aspects. Frame adjustment: Manually calibrate the opening and closing of the temples and the height of the nose pads to ensure a stable and comfortable fit. Lens positioning: Check the alignment of the optical center and the pupil to avoid visual distortion. Comprehensive quality inspection includes the following aspects. Frame: Check the flexibility of the hinges and the surface process (no scratches/paint peeling). Lens: The focal meter verifies the degree, astigmatism accuracy, and the coating is flawless. Fit: Simulate wearing test to ensure that the frame fits the face shape and does not slip. For more details on adjustment and quality control, please refer to our related articles: How to adjust your glasses: https://www.bestseaeyewear.com/product-knowledge/adjust-eyewear.html How to inspect our glasses: https://www.bestseaeyewear.com/industry-news/eyewear-quality.html How to inspect the quality of sun lenses: https://www.bestseaeyewear.com/industry-news/sunlens-quality.html 7. Packaging of glasses. Finally, each pair of glasses will be packed in the brand's specific packaging to prepare for shipment. Glasses packaging not only protects the product from damage during transportation, but also the first impression of the brand image. Good packaging can prevent dust and scratches, prevent deformation of the frame, and at the same time improve the unboxing experience and strengthen consumers' trust in quality. High-end packaging also comes with accessories such as cleaning cloth and warranty card to increase added value. 8. Shipping of glasses. After all the goods are prepared, they are sent to the customer's designated delivery address. The above links are the entire glasses manufacturing process from design to finishing. The conception of glasses, turning abstract ideas into visual designs, making samples of design deformation objects, and then to production and processing, comprehensive adjustment and quality inspection, packaging and shipment.

Share Articles To:

Introduction

Understanding the process of how eyeglass frames are made can equip frame sales representatives with knowledge that can increase their sales numbers, but it can also provide opticals with the information they need to inform their patients about the brand story of the frames they are recommending. 

High-quality eyewear frames begin their life by selecting the best materials available. After material selection, design teams work together to craft frame styles that represent the brand’s identity and are inspired by current trends, harmonious color palettes, and other elements. After the frames are designed and manufactured, it is time to effectively communicate their value to the opticals and their patients.

Keep reading to dive deeper into how frames are made and how the process can lead to better sales in your practice.

The Eyeglass Manufacturing Process

Eyewear frames begin as sketches created by a brand’s design team. These sketches are then converted into CAD (Computer Aided Design) drawings, which are utilized by the multi-axis milling machines responsible for shaping the frames. These CAD drawings provide more in-depth details about the frame’s dimensions, allowing the machines to make more precise products.

Material Selection and Usage

Eyewear manufacturing utilizes a wide variety of materials, such as carbon fiber and aluminum, to create long-lasting, comfortable frames. Of these materials, metals and acetate tend to be some of the most commonly used.

Acetate comes from cellulose powder, and these frames also usually include a mixture of pigments, solvents, and plasticizers. Because of their extended drying time, these frames take about 45 days to complete. Acetate frames are then rounded and smoothed using a tumbling process and then hand-polished by operators. 

With competitive price and timely delivery, SCM GROUP LIMITED COMPANY sincerely hope to be your supplier and partner.

This material’s color blending and layering process is an artistic endeavor that requires an expert touch and plenty of patience. The result is a myriad of color combinations and patterns.

Metals, like stainless steel and Monel, are wrapped into spools or flattened into sheets to be used as eye wire or the actual frame of the glasses. Recently, titanium eyeglass frames have also grown in popularity because of their durability and long-lasting quality. Using the details from the CAD drawings, eye wire is wrapped to the necessary diameter for the frames, and frames are shaped and stamped. After being shaped and cut, the frames are ready to be plated. 

Assembly & Inspection

After the cutting and shaping process, the frames are then assembled piece-by-piece. Nosepads and embellishments are added, and screws are adjusted to the correct torque. Once assembly is finished, the frames are inspected one last time before packaging to ensure that the final product matches the initial CAD renderings.

Marketing & Sales Impact

Once frames reach the optical practices, marketing materials should be strategically utilized to convey the uniqueness of the frames and highlight the qualities and craftsmanship that set them apart. Communicating brand story and having messaging reach across multiple channels is crucial to effectively reaching your target audience.

It’s also essential to educate your patients about the intricate manufacturing process and craftsmanship that goes into creating a pair of high-quality prescription frames. Helping patients understand the production process can increase the product’s perceived value, leading to higher sales margins and increased customer satisfaction and loyalty.

Conclusion

Understanding the art and technology that goes into the manufacturing process of eyeglass frames can benefit every level of the optical sales funnel. Sales representatives can better articulate the quality of their product and improve sales metrics, optical offices can make better recommendations to their patients, and patients feel more confident in the quality of the frames they are purchasing. 

Choosing A&A Optical for High-Quality Frames

If you’re looking to bring higher-quality frames to your optical practice, look no further than A&A Optical’s premium eyewear frames. Add some variety to your boards with some titanium eyewear options from the XXL collection, or find the perfect women’s frames for every type of head with the Alexander collection. With nine fashion brands and hundreds of styles to choose from, you can ensure that every patient can be fit with the perfect set of frames, even if they require special fitting needs.  Visit our website to learn more about how to bring A&A frames to your practice today.

If you are looking for more details, kindly visit Eyewear Manufacturing Process(da,de,ru).