The Ultimate Buyer's Guide for Purchasing steel rod rebar rolling machine

Key Considerations When Buying an Industrial Rebar Machine

Volume of Work

Industrial rebar cutters/benders are intended for mass production. However, some cutting/bending rebar machinery may not have the required power to allow for multiple rebars to be cut/bent simultaneously. The specifications of the machine will state the number of rebars it can cut/bend with a certain diameter, with some machines capable of handling several rebars at a time, substantially increasing the work output.

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Industrial rebar cutters/benders are designed to handle long periods of operation. If the duty cycle of the machine is not explicitly stated, ensure you ask a specialist to ensure the machine you purchase can handle the work you intend on throwing at it.

Power Requirements

Despite industrial rebar machinery being high-torque high-force machinery, here may not be a need to spend on additional equipment to cater for a three-phase supply. Thankfully, many well-known rebar machinery brands can operate on a single-phase 240VAC supply.

However, many models do operate on a three-phase 415VAC supply, such as the TYC HD42A/HD42C reinforced steel rebar cutter (discussed later). This, again, restricts the use of a rebar cutter to a factory environment where three-phase power is most likely to be available.

Since the majority of industrial rebar cutting/bending machines are not fully portable due to their heavy weight and large size, running cabling to a nearby wall outlet should not be a problem. On that note, consideration should be given to the amount of current draw from the rebar machine to ensure it does not continuously trip the electrical supply circuit breakers.

Portability and Space Restrictions

Compared with portable rebar machinery, industrial varieties take up considerably more space and weigh much more. For example, a ICARO P26 Rebar Bender is 68 x 61 x 83 cm and weighs 350kg, whereas a ICARO P70 Rebar Bender is 160 x 115 x 90 cm and weighs kg. It goes without saying that industrial machinery is tough to move around. Nevertheless, these machines can still be used on-site, if required.

With that being said, these machines are best suited to a factory environment where they can be installed in an open space. However, rebar cutting machinery can be slightly different in terms of portability. Some of the ICARO rebar cutting machines come with wheels, allowing for a user to move the machine to a convenient workplace location.

On the same note, they still weigh a considerable amount, with the ICARO C32 Rebar Cutter weighing 470kg. For a space-saving solution, combined rebar cutters and benders are available, which will satisfy all your rebar processing needs in one unit, as opposed to buying a separate rebar cutting and rebar bending machine.

Price

The reliability of rebar machinery is an important deciding factor when looking at the wide variety of brands and options. Since industrial rebar machinery can output considerably more compared with portable/manual rebar machinery, it is worth the investment when you are in a high-volume production environment.

One thing will always stand true, you get what you pay for. Purchase a well-known brand that has been in the market for a while as it ensures you get a quality product. Consider the serviceability, spare parts and service backup. If you cannot afford the costs of downtime and lost production, it would be best to invest wisely at the outset. If you have to pay a little more for a model with industry-backed success, then do it.

Many rebar machines come with additional features such as optional controllers, Bluetooth antenna modules, linear length stops, spiralling forming attachments, and stirrup bending attachments. These features can cost extra, but they allow for the specialised and convenient operation of a rebar machine, thereby, reducing setup times and increasing production efficiencies.

Warranty

A warranty ensures your rebar machinery remains operational for a guaranteed amount of time. The higher the warranty, the more confidence a manufacturer or dealer has in their product. All of the ICARO rebar machinery is supplied with a 24 month extended warranty. At Capital Machinery, we offer maintenance and service on all our products – just another way we ensure 100% customer satisfaction.

The above main points are just a few considerations to keep in mind when purchasing industrial rebar machinery. Other considerations can be found in our portable/handheld rebar machinery buyer’s guide.

Here are the top 10 producers of rod-cutting machines; these business giants are the gold standard of construction equipment quality. Prominent for their unparalleled dependability, inventiveness, and dedication to excellence, these companies have strengthened their leadership positions in the worldwide marketplace.

Using cutting-edge technology and an unwavering commitment to client satisfaction, they continuously create new standards for performance and efficiency, influencing the global construction industry's course. Let's explore the realm of bar-cutting equipment and see what makes them so successful.

What is a rod-cutting machine?

In civil engineering and building projects, a rod-cutting machine—sometimes called a rebar cutter—is an essential tool. As the name indicates, its principal use is to cut steel bars—also known as rebar or reinforcement bars—to precise lengths as specified in the construction plan. The tensile strength and long-term durability of reinforced concrete structures are enhanced by the use of rebars.

To accept steel bars of varying thicknesses and lengths, bar-cutting machines are available in a wide range of sizes and capacities. Usually, they have blades that are engineered to cut through steel with precision and efficiency and are powered by a cutting mechanism. Building foundations, bridges, roadways, and other concrete-reinforced structures rely on this equipment to precisely cut rebar, which is vital for their safety and strength.

How to make an informed decision when purchasing a rod-cutting machine?

When purchasing a rod-cutting machine, it's essential to consider several factors to make an informed decision:

• Evaluate the machine's capacity to handle different sizes and types of steel bars commonly used in construction projects.
• Check the machine's accuracy and precision in cutting bars to meet project specifications without errors.
• Assess the durability and construction of the machine to withstand the rigors of continuous use in construction environments.
• Choose machines with user-friendly maintenance features to minimize downtime and ensure smooth operations.
• Consider manufacturers or suppliers offering comprehensive after-sales support, including technical assistance, spare parts availability, and warranty coverage.

1. Comac S.r.l.

Profile:

The bending and cutting machines for steel reinforcement bars made by the renowned Italian manufacturer Comac S.r.l. are well-known for their innovative designs and expert craftsmanship in the building industry.

Key products:

• Bar cutting machines
• Bar bending machines
• Combined machines

Reasons for Recommendation:

• Innovative technology
• Exceptional quality
• Extensive experience
• Global reputation
• Comprehensive support

2. OMP Group

 Profile:

A top producer of bar-cutting machines, OMP Group responds to the varied demands of the construction sector with an extensive selection of high-quality tools. As a dependable and innovative partner in reinforcing steel processing, OMP Group maintains its status as a trusted name.

Key products:

• Bar cutting machines
• Bar bending machines
• Stirrup benders
• Mesh welding machines

Reasons for Recommendation:

• Diverse Product Range
• Robust Construction
• Advanced Technology
• Reliability
• Global Presence

3. NG Tech

Profile:

NG Tech is a well-known manufacturer of bar-cutting machines. They are renowned for their innovative technology and their ongoing commitment to providing building firms with solutions that are both efficient and effective.

Key products:

The company is the world’s best steel rod rebar rolling machine supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

• Bar cutting machines
• Bar bending machines
• Automatic stirrup benders

Reasons for Recommendation:

• Advanced Technology
• Efficiency
• Precision
• Reliability
• Global Reach

4. Landgraf S.r.l.

Profile:

Recognized for their precision engineering and devotion to providing dependable solutions for the building sector, Landgraf S.r.l. is a notable manufacturer specializing in bar-cutting machines.

Key products:

• Bar cutting machines
• Bar bending machines
• Straightening machines
• Combined processing lines

Reasons for Recommendation:

• Durability
• Accuracy
• Versatility
• Innovation
• Reliability

5. SAS Engineering S.r.l.

Profile:

SAS Engineering S.r.l. is well-known in the construction company as a top provider of bar-cutting machines. The company is recognized for its creative approaches and high-quality equipment.

Key products:

• Bar cutting machines
• Bar bending machines
• Automatic shearing lines

Reasons for Recommendation:

• Robust Construction
• Cutting Precision
• Efficiency
• Reliability
• Industry Reputation

6. Milani Machinery S.r.l.

Profile:

With a focus on producing dependable and effective machinery for steel reinforcement processing, Milani Machinery S.r.l. offers building-related bar cutting machines, stretching machines, stirrup benders, and mesh welding machines.

Key products:

• Bar cutting machines
• Bar bending machines
• Stirrup benders
• Mesh welding machines

Reasons for Recommendation:

• Reliability
• Efficiency
• Advanced Features
• Global Reach
• Industry Reputation

7. RALC Italia S.r.l.

Profile:

RALC Italia S.r.l. produces long-lasting, high-precision machinery for the building and manufacturing sectors. Their products include hydraulic presses, stretching machines, bar cutters, and computer numerical control machining centers.

Key products:

• Bar cutting machines
• Bar bending machines
• Hydraulic presses
• CNC machining centers

Reasons for Recommendation:

• High Performance
• Precision
• Durability
• Advanced Technology
• Industry Reputation

8. MAIR Research S.p.A.

Profile:

Recognized as an industry leader, MAIR Research S.p.A. produces cutting-edge robotic systems, bar-cutting machines, bending machines, and wire mesh welding machines for the steel manufacturing sector.

Key products:

• Bar cutting machines
• Bar bending machines
• Wire mesh welding machines
• Robotic systems

Reasons for Recommendation:

• Advanced Technology
• Versatility
• Reliability
• Innovation
• Industry Experience

9. VARO S.r.l.

Profile:

VARO S.r.l. is well-known in the construction industry for producing reliable and effective steel processing machinery, including automatic cutting lines, wire straightening machines, bending machines, and bar cutting machines.

Key products:

• Bar cutting machines
• Bar bending machines
• Wire straightening machines
• Automatic cutting lines

Reasons for Recommendation:

• Performance
• Reliability
• Innovation
• Product Range
• Industry Reputation

10. Rimac Machines

Profile:

Precise equipment like bar cutting machines, profile bending machines, tube bending machines, and bending machines are manufactured by Rimac Machines, an industry leader in equipment for steel processing.

Key products:

• Bar cutting machines
• Bar bending machines
• Profile bending machines
• Tube bending machines

Reasons for Recommendation:

Are you interested in learning more about Rebar Rolling Machine? Contact us today to secure an expert consultation!

• Precision
• Versatility
• Reliability
• Innovation
• Global Reach