Key Questions to Ask When Ordering Crawler Mounted Pneumatic Tophammer Drill Rig

In the mineral exploration drilling business, drilling rigs and equipment are critical to winning bids, completing contracts and making money. Buying a new rig is a big decision and many variables and factors can influence that decision. The biggest question one must answer is, "Will this rig make money? Or will it cost more than other options that can achieve the same goals for less?"

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Now that the market is growing slowly, many drilling contractors are deciding whether they should rebuild idle rigs or buy new ones.

Operations managers know which components (engines, valves, assemblies, etc.) need to be replaced, and they usually have a fairly accurate idea of the cost of rebuilding iconic rigs in their fleet. If the cost of rebuilding is close to the cost of buying a new rig, they may choose to conduct a full audit to examine each rig, assess the inventory of spare parts and check maintenance records to get more accurate information to compare the cost of getting the rig ready to work again.

 Drilling Rig

1. Availability

As the market improves, everyone can expect longer lead times - whether you are rebuilding or buying new. When the market is down or very low, stocks increase, factories are not busy building new rigs and lead times are reduced. As the market improves and contracts increase, inventories decrease, factories are busy building more rigs and lead times tend to increase. Ultimately, lead times vary from manufacturer to manufacturer.

2. Resources

In addition to cost, other factors include whether the drilling company has the time, talent and capacity to overhaul a rig that is idle and needs work. Overhauls can take three to four months and require facilities, tools, a labour pool of mechanics (who may already be working on other rigs to keep them running), and a contract for the knowledge to get the rig ready for drilling.

3. Self-sustaining rod handling equipment

Rigs with rod handling equipment typically have fewer hand and back injuries to crews, as well as less overall stress and strain. Mechanised rod handling also saves on labour costs and staffing, as no additional staff are required to handle the rod manually. In addition, as drilling service providers with newer equipment with rod handling capabilities are well known in the market, you may be invited to participate in more tenders. When rod handling is first introduced, productivity suffers as machine rod handling is not as fast as manual rod handling. However, productivity can be maintained by using newer technology.

 Rock Blasting Drilling Rig 

4. Reliability

Used rigs are usually more prone to breakdowns than new rigs, and downtime can affect hard-won drilling contracts. Costs can add up quickly due to lost productivity, rig uptime contractual obligations and repairing rigs. A well-maintained drilling fleet in good operating condition not only contributes to productivity, but also prevents contractors from being dismissed from contracts or sites.

5. Price

When buying a new exploration or production rig it can be tempting to shop for price as there are many low cost options out there. However, as with any other major purchase, it is important to assess the total cost of ownership. A lower priced rig may actually have a higher total cost of ownership. Taking the time to price important replacement parts and spares can prove to save money in the long run.

Another thing to consider is the availability of these components. When buying a low-cost rig from a company that does not have a global presence, the availability of local spares and delivery times for replacement parts can affect your profits. Many smaller manufacturers only support their customers on a regional basis.

The reliability gained from buying high quality components means that components don't have to be replaced as often, which means that it costs less money to run that rig for longer uptime than if you were to buy something at a lower price.

Portable water well drilling rigs are essential tools for accessing underground water sources, especially in remote areas. Proper maintenance ensures the longevity, efficiency, and safety of these rigs, reducing the likelihood of breakdowns and costly repairs. In this guide, we’ll provide key maintenance tips to help you keep your portable drilling rig in optimal condition for reliable performance.

Inspect the Rig Regularly

One of the most critical aspects of maintaining your portable water well drilling rig is conducting regular inspections. Routine checks help identify issues early, preventing them from escalating into major problems. Here's what to focus on during inspections:

1. Check for Wear and Tear: Inspect the drilling components, including the drill rods, bits, and stabilizers, for any signs of wear and tear. Replace worn parts promptly to avoid downtime during drilling operations.

2. Examine the Hydraulic System: The hydraulic system is vital for operating the drilling rig’s mechanical functions. Check hoses, seals, and connectors for leaks or damage, and ensure hydraulic fluid levels are within the recommended range.

3. Inspect the Engine: The engine is the heart of your drilling rig. Regularly check the oil levels, coolant levels, and air filters. Make sure the engine is running smoothly, and listen for any unusual noises that may indicate a problem.

Portable Water Well Drilling Rig

Lubricate Moving Parts

Portable drilling rigs have numerous moving parts, including gears, pulleys, and joints, which require proper lubrication to minimize friction and wear. Lubricating these components ensures smooth operation and extends the rig's lifespan. Follow these steps to lubricate your rig correctly:

1. Use Manufacturer-Recommended Lubricants: Always use lubricants recommended by the rig's manufacturer to ensure compatibility and effectiveness. Using the wrong type of lubricant can cause damage to the parts.

2. Create a Lubrication Schedule: Establish a regular lubrication schedule based on the manufacturer's guidelines and the frequency of use. This ensures that all moving parts are consistently well-lubricated.

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3. Apply Lubricants to Key Areas: Focus on lubricating areas such as the drill head, swivel joints, and winches, as these parts experience significant movement and pressure during operation.

Maintain the Electrical System

The electrical system of your portable water well drilling rig powers various functions, from lighting to automated controls. Keeping this system in good condition is crucial for the rig’s overall performance. Follow these tips for maintaining the electrical system:

1. Inspect Wiring for Damage: Regularly check all wiring for fraying, corrosion, or loose connections. Replace any damaged wiring immediately to prevent electrical failures or safety hazards.

2. Test Batteries: The rig’s batteries power essential components, so ensure they are in good working order. Clean battery terminals regularly, check the charge, and replace old or weak batteries when necessary.

3. Protect Electrical Components from Moisture: Keep the electrical system dry and free from moisture to avoid short circuits and malfunctions. Use waterproof covers and protective coatings where necessary.

Pneumatic Tractor Mounted Water Well Drilling Rig

Keep the Rig Clean

Cleaning your portable water well drilling rig is not only about aesthetics but also about functionality. Dirt, dust, and debris can clog vital components and affect the rig's performance. Here's how to keep your rig clean:

1. Clean After Each Use: After every drilling session, remove mud, dirt, and debris from the rig, especially from the drill rods and bits. Use water or air pressure to clean hard-to-reach areas.

2. Protect Against Rust: The rig’s metal components are prone to rust, especially in wet environments. Apply anti-rust coatings and store the rig in a dry, covered area when not in use to prevent corrosion.

3. Clean Filters and Vents: Keep air filters, oil filters, and ventilation grills free from dust and debris to ensure the engine and hydraulic system remain clean and efficient.

Follow Manufacturer’s Service Schedule

Your portable water well drilling rig comes with a recommended service schedule from the manufacturer. Adhering to this schedule is key to ensuring the rig operates efficiently and safely. Regular professional servicing allows for a thorough inspection and maintenance of components that may not be easily accessible during routine checks.

1. Schedule Regular Oil Changes: Change the engine and hydraulic oil according to the manufacturer's recommendations. Fresh oil ensures smooth operation and prevents overheating or breakdowns.

2. Replace Worn-Out Parts: During servicing, ensure that any worn-out parts, such as seals, filters, and belts, are replaced. Timely part replacements help maintain the rig's overall performance.

3. Perform Seasonal Maintenance: Depending on your location and weather conditions, your rig may require seasonal adjustments, such as changing fluids or preparing for extreme temperatures.

Questions and Answers About Portable Water Well Drilling Rig Maintenance

How often should I service my portable water well drilling rig?

It’s recommended to follow the manufacturer’s service schedule, which typically suggests servicing after every 500 to 1,000 hours of operation. However, the frequency may vary depending on usage intensity and environmental conditions.

What should I do if I notice a hydraulic leak?

If you detect a hydraulic leak, stop the rig immediately and inspect the source of the leak. Replace any damaged hoses or seals before resuming operation. Operating with a hydraulic leak can lead to system failure.

Can I use regular automotive oil in my rig’s engine?

It’s best to use the oil type specified by the rig’s manufacturer. Using regular automotive oil may not provide the necessary protection for high-performance drilling rigs, potentially leading to engine damage.

By following these maintenance tips, you can ensure that your portable water well drilling rig remains in excellent working condition, minimizing downtime and maximizing productivity. Regular care, inspections, and adherence to the manufacturer’s guidelines will extend the lifespan of your rig and help you get the most out of your investment.

Contact us to discuss your requirements of DTH Drill Bits. Our experienced sales team can help you identify the options that best suit your needs.