Choosing Right Quartz Material For Crucible / Semi-Conductor Industry

There are certain points to be noted which we have discovered while re-searching more than 30
mines and expert’s sharing their experience while dealing in Low EC Quartz for semi-conductor and
crucible industry.

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1. Typically, the EC levels means electronic conductivity which have been majorly found are ranging from 3.5-5.0 S/cm for crucible/semi-conductor grade Quartz Lumps.
2. The most important factor before choosing right mines for crucible quartz is the application of the Quartz for the particular industry. In crucible industry there are three layers of the crucible and the Manufacturers are very concerned about specifications and parameters as lower impurity material is highly preferable with less iron and alumina content with few other impurities.
3. The requirements and demand for 99.99% have been increased for a while but the actual mines are very rare who can consistently supply 99.99% sio2 on large contractual basis from a single mine.
4. Due to ppm/ percentage variation of testing methods there are various results coming in Indian and Chinese laboratories. Best way to measure the Quartz is by testing them and with a production of Middle and outer layer of crucible with testing process.
5. There is also lot depending upon required structure of quartz for most quartz which have been successfully used for making crucible are granular in structure while glassy structure is preferred for photovoltaic purposes.
6. There are many companies who prefer to purchase ROM one feet boulders of high-grade Quartz where it becomes convenient for miner to supply in huge quantity, loss of material is very nominal and also consistency is very high in terms of the Quality of the high-grade Quartz.
7. We have High purity quartz which have been proven to be High purity low PPM Impurity material with 99.9% silica (minimum). Kindly refer to our product details & share your requirement details on our id or what’s App by the given contact Number.

Quartz crucibles play a crucial role in laboratory and industrial applications, particularly in areas such as crystal growth, high-temperature reactions, and material synthesis. Choosing the appropriate quartz crucible size is crucial for ensuring the success and safety of the experiment.

1、 Determination of diameter

The diameter of quartz crucible refers to the maximum width of its upper edge, which not only determines the volume of the crucible, but also affects the uniformity of heating. The selection of diameter is usually based on the following factors:

The diameter of crystal growth: When quartz crucible is used for crystal growth, its diameter should match the diameter of the desired crystal. Generally speaking, the ratio of the diameter of quartz crucible to the diameter of the crystal is about (2.5~3): 1. For example, when drawing crystals with diameters of 50mm, 75mm, 100mm, and 125mm, the quartz crucibles used have diameters of 150mm, 200mm, 250mm, and 300mm, respectively.

Heating uniformity: Larger diameters may result in uneven heating, especially when using certain types of heating equipment. Therefore, when choosing a diameter, it is necessary to balance heating uniformity and volume requirements.

Inner diameter measurement: In practical use, the inner diameter can be measured using tools such as rulers or calipers, and then a certain margin (usually 2mm) can be added as needed to determine the final diameter.

2、 Determination of Bottom Diameter

The bottom diameter refers to the width of the bottom of the quartz crucible. The size of the bottom diameter has an impact on heating uniformity and volume:

Heating uniformity: A smaller bottom diameter usually improves heating uniformity because heat can be more concentrated at the bottom of the crucible.

Capacity requirement: The size of the bottom diameter also determines the bottom area of the crucible, which in turn affects its capacity. Generally speaking, the bottom diameter can be taken as about 70% of the diameter, but the specific value should be adjusted according to experimental needs.

Flatness: The flatness of the bottom is crucial for heating uniformity. An uneven bottom may result in uneven heat distribution, affecting the experimental results.

3、 Determination of Height

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The height of quartz crucible determines its volume and the variation of reactants within it

Capacity requirement: Height is one of the key factors affecting capacity. Generally speaking, the higher the height, the larger the volume, and the more reactants can be accommodated.

Heating equipment size: When selecting the height, the size of the laboratory heating equipment also needs to be considered. Ensure that the crucible can be fully inserted into the heating device and has sufficient space for heating and cooling.

Calculation formula: A commonly used height calculation formula is "height=2 x diameter". This formula provides a rough reference, but the specific height needs to be adjusted according to experimental requirements and heating equipment.

4、 Determination of Volume

Volume refers to the maximum volume that quartz crucible can accommodate, which directly affects the amount of reactants used:

Calculation formula: The volume can be calculated using the formula "Volume=π/4 × Diameter ⊃2; × Height". This formula takes into account the cylindrical shape of the crucible and provides an accurate calculation of its volume.

Experimental requirements: When selecting the volume, it is necessary to fully consider the experimental requirements. Ensure that the crucible has sufficient volume to accommodate the required reactants and leaves enough space for stirring and sampling operations.

5、 Other precautions

Material selection: The material of quartz crucible should have good thermal stability and corrosion resistance. Ensure that the selected material can withstand high temperatures and chemical reactions during the experimental process.

Safety regulations: When using quartz crucibles, the safety regulations of the experiment should be followed. For example, wearing appropriate protective equipment and avoiding direct contact with high-temperature crucibles.

Regular maintenance: Clean and maintain the quartz crucible regularly to ensure that its surface is free of defects such as cracks, bubbles, and impurities. These defects may affect heating uniformity and experimental results.

Determining the size of quartz crucible requires comprehensive consideration of multiple factors, including the diameter of crystal growth, heating uniformity, volume requirements, and the size of heating equipment. By careful calculation and selection, it can be ensured that the selected quartz crucible can meet the experimental requirements and provide accurate results.