What are conveyor belts used for?

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What are mining conveyor belts and how to choose the best one for your operations?

Is there any specific rubber conveyor belt for the mining operations?

From ore and rock extraction to processing and finally transporting them, the mining industry includes an array of demanding operations. Multiple components keep the conveyor systems running- bearings, winches, fluid couplings, gearboxes, motors, and scrapers work together to move materials from one point to another.

While everything is working in unison, efficient conveying is what matters the most.
Smart buyers must know well about specific conveyor belt types before buying. With advancements in technology, a rubber conveyor belt is getting upgraded every day. But, if you are looking for compact information on a belt and conveyor, here you go:

What Is A Mining Conveyor Belt?

A mining rubber conveyor belt is a moving strip of rubber that is run by pulleys. The key components of a conveyor belt for mining include:

• A Rubber Cover
• Pulleys
• Motors That Power The Belt And Conveyor
• Rollers With Bearings
• Tensioning Systems

Mining rubber conveyor belt has a similar structure to the conveyor belts used in other core industries like construction or manufacturing. However, since mining includes rigorous application and exposure to extreme temperatures, a mining conveyor belt must have a durable cover- heat and fire-resistant.

5 Uses of Rubber Conveyor Belt In The Mining Industry

Ore and Waste Rock Transportation

A Fundamental application of a rubber conveyor belt in mining is the transportation of materials extracted. They move ore, coal, and other valuable minerals from the mines to processing plants or stockpiles. This minimizes the need for manual labor or numerous mining trucks, significantly reducing costs as well.
A mining belt and conveyor can operate in both horizontal and inclined positions, making them adaptable to different mining environments, like underground mines and open-pit operations.
Since the materials mined have sharp edges, here you should choose a conveyor belt that has strong anti-abrasive properties. Otherwise, you may have to frequently replace conveyor belt types made of low-grade rubber.
Explore Duratuf General Purpose Conveyor Belt– available in 3 types for varied levels of abrasion.

Sorting and Processing of Mined Materials

A rubber conveyor belt helps with the sorting and processing of mined materials. They transport crushed rock, coal, and other minerals through various processing stages. Some of the processing stages include: crushing, screening, washing, and sizing. This allows for the quick separation of valuable minerals from waste rock.
Moreover, a belt and conveyor here ensure that the final product meets the required specifications.
Modern conveyor belts can be equipped with sensors and automated systems to identify and remove unwanted materials. But, during the sorting of mined materials, the rubber cover of the conveyor belts can get affected by continuous running.
The friction generated from the pulleys slowly degrades the bottom cover, as well. A Pulley Lagging Sheet can safeguard your rubber conveyor belt here.

Stockpiling and Loading of Mined Materials

The belt and conveyor play a significant role in stockpiling and loading mined materials. They convey processed materials to designated stockpiles for temporary storage. They also move mined materials directly onto trucks, trains, or ships for transportation to processing facilities or consumers.
This seamless movement of mined materials reduces manual handling, reducing dependency on heavy machinery. Additionally, conveyor belts can be designed with specific features, such as a stacker and reclaimer, to manage stockpiles with fine precision.
However, even with the best-quality rubber conveyor belt, you may face long production downtime. Do you know you can easily manage some of the issues? 7 problems in rubber conveyor belts and their solutions!

Conveying Over Long Distances

Did you know the longest single conveyor belt in the world goes to the 51-kilometer (31.6-mile) system located in Western Australia (Guinness Book of World Records)? This belt transports bauxite ore from the Mount Saddleback mine to the Worsley refinery near Collie.
In some mining operations, conveying materials over long distances is essential. This is where overland conveyor systems come into the picture. These massive conveyor belts stretch for kilometers, efficiently moving large quantities of materials across vast distances.
Overland conveyors offer a cost-effective and environment-friendly alternative to traditional mining trucks.
As per our research as a trusted supplier conveyor belt, the right conveyor belt types reduce reliance on road infrastructure, minimize fuel consumption and emissions, and contribute to a more sustainable mining operation.

Elevating Materials to Different Levels

A rubber conveyor belt can be used for more than horizontal transportation. They can also be inclined or even vertical, allowing them to elevate materials to different levels within a mine or processing center. This is important for moving materials between different processing stages or conveying them to stockpiles located at higher elevations.
Inclined conveyor belts are designed to handle the additional challenge of gravitational pull, ensuring safe upward material movement.

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How to Choose a Mining Rubber Conveyor Belt?

Keep in mind these 3 major factors while buying a mining conveyor belt: Abrasion Level, Heat Resistance, and Fire Resistance.

Abrasion Level: Abrasion affects the rubber cover, slowly weakening it. Iron ore, copper, lignite, limestone, and blast furnace slag are highly abrasive. In quarry and mining, a rubber conveyor belt also conveys fine materials like slacked lime. The Duratuf General Purpose Rubber Conveyor Belts have tested anti-abrasive strength and are available in three types.

Name Duratuf MaxGuard Characterization Extreme Abrasion, Superior Resistance to Cutting & Tearing Tensile Strength (MPa) 24 Elongation at Break (%) 450 Abrasion (mm3) 120 Hardness (SHA) 60+/-5 Adhesion Cover to Ply (N/mm) 3 Ply to Ply (N/mm) 4.4 Adhesion Cover to Ply (N/mm) 4 Name Duratuf Guardian Characterization High Abrasion, Superior to Cutting & Tearing Tensile Strength (MPa) 17 Elongation at Break (%) 450 Abrasion (mm3) 200 Hardness (SHA) 60+/-5 Adhesion Cover to Ply (N/mm) 3 Ply to Ply (N/mm) 4.4 Adhesion Cover to Ply (N/mm) 4 Name Duratuf LiteGuard Characterization Resistance to Cutting and Gouging.Flexible at lower temperature. Tensile Strength (MPa) 12 Elongation at Break (%) 400 Abrasion (mm3) 250 Hardness (SHA) 60+/-5 Adhesion Cover to Ply (N/mm) 3 Ply to Ply (N/mm) 4.4 Adhesion Cover to Ply (N/mm) 4

Heat-Resistance: For hot mining materials or byproducts like coke, soda ash, and BF slag, the ply cover of the belt and conveyor must have heat-resistant properties. Presenting Duratuf HeatGuard- a superior choice for heat resistance:

Characterization Heat Resistant_ Working Temperature Range- 100°C – 150°C Tensile Strength (MPa) 15 Elongation at Break (%) 400 Abrasion (mm3) 150 Hardness (SHA) 60+/-5 Adhesion Cover to Ply (N/mm) 3 Ply to Ply ( N/mm) 4.5

Fire-Resistance: A rubber conveyor belt for conveying inflammable mined materials should have extinguishable properties- a unique feature that promises safety.

Characterization Flame Retardant Tensile Strength (MPa) 15 Elongation at Break (%) 350 Abrasion (mm3) 200 Hardness (SHA) 60+/-5 Adhesion Cover to Ply (N/mm) 3 Ply to Ply ( N/mm) 4

Buying the Right Belt and Conveyor, Offers You These Benefits:

• Material Flow Optimization: The right rubber conveyor belt guarantees a smooth and continuous material flow, reducing bottlenecks.
• Reduced Downtime: Properly selected belt and conveyor require less maintenance and experience fewer breakdowns, leading to reduced downtime and increased productivity.
• Energy Efficiency: Conveyor belts designed for specific applications often have features that reduce the consumption of energy, resulting in long-term cost savings.
• Lesser Maintenance Costs: Choosing the right rubber conveyor belt with minimal maintenance requirements can lead to significant cost savings over time.
• Personnel Safety: The appropriate rubber conveyor belt minimizes the risk of accidents, ensuring the safe transport of materials and, in some cases, even personnel.
• Fire Resistance: Conveyor belt types designed with fire-resistant materials enhance workplace safety, especially in industries where the risk of fire is present.
• Wear Resistance: The right conveyor belt, selected based on the type of materials being transported, can resist wear and abrasion, leading to a longer life span and reduced replacement frequency.
• Corrosion Resistance: In corrosive environments, ask your supplier conveyor belt for belts with resistance to harsh substances.
• Gentler Material Handling: A rubber conveyor belt with features like adjustable speed and gentle handling capabilities prevent material degradation. As a result, it maintains the quality of the transported goods, particularly in food-processing industries.

Check out the features of Duratuf Conveyor Belts.
Trusted by + customers in 52 countries in the world, top businesses find our industrial rubber products of unparalleled quality.

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10 Belt Conveyor Types & 5 Types of Conveyor Belt Materials

What is Belt Conveyor

Belt conveyor is also called conveyor belt, which is a kind of transport machinery driven by friction and can transport materials in a continuous way. Belt conveyor is also an economic conveying equipment of logistics and has become an indispensable for assembly line operation.

Belt conveyor is mainly composed of 2 or more pulleys and closed conveyor belt on the tight sleeve. The pulley that drives the conveyor belt to rotate is called the driving pulley; the pulley that only changes the direction of the conveyor belt movement is called the reversing pulley or idler pulley. When working, the driving pulley is driven by the motor through the reducer, and the conveyor belt rotates by the friction between the driving pulley and the conveyor belt. Drive pulleys are usually installed at the discharge end to increase traction.

Belt conveyor system can be selected according to the process requirements: common continuous operation, beat operation, variable speed operation and other modes, and usually called “belt line, assembly line, conveyor, conveyor line”, etc. Which is widely used in coal plant, chemical industry, building materials, machinery, metallurgy, agriculture and logistics industry.

Why is Belt Conveyor Important

The wide application of belt conveyors in the market is due to its advantages in performance, which create more value for users:

Reliable Operation: In many important production units, once the machine is shut down, it will cause huge losses, and the belt conveyor can realize continuous transportation, so it is widely used.

Low Power Consumption: The conveyor belt not only reduces the running resistance, but also reduces the wear and tear of the cargo and the productivity, which is conducive to reducing the production cost.

Strong Customization: The transmission line of the belt conveyor is flexible and adaptable. The length of the line is determined according to the needs, and the maximum length can be more than 10km.

Flexible Feeding: The belt conveyor can receive materials from one or more points and discharge materials to multiple points or sections.

The simple and easy-to-use nature of the belt conveyor makes it one of the most common types of conveyor. In order to meet different needs, various types of belt conveyor are produced:

10 Hot Types of Belt Conveyor & Their Uses

1. Cleated Belt Conveyor

2. Inclined Belt Conveyor

3. Flat Belt Conveyor

4. Trough Belt Conveyor

5. Roller Bed Belt Conveyor

6. Portable Belt Conveyor

7. Retractable Belt Conveyor

8. Curved Belt Conveyor

9. Steel Belt Conveyor

10. Special Belt Conveyor

Cleated Belt Conveyor

The vertical cleats are distributed along the width of the belt in the cleated belt conveyor. The function of cleats are to support the material and realize the large angle transportation.

Cleated belt conveyor is widely used in coal, grain, building materials, chemical industry, hydropower and metallurgy industries. In the range of – 19 ℃ – + 40 ℃, it transports all kinds of easily scattered powder, granular, small block, paste and liquid materials with a stacking proportion of 0.5-2.5 t/m³.

Inclined Belt Conveyor

When materials need to be raised or lowered, it is often necessary to use inclined belt conveyors, but there is a certain limit to the tilt. Generally, the tilt up angle is not more than 18 °.

Flat Belt Conveyor

Flat belt conveyor has the general structure and characteristics of the belt conveyor, which is suitable for the transportation of irregular shape and light weight objects, such as postal parcels, clothes, paper products, plastic products, etc

The flat belt conveyor is divided into built-in motor type, head drive type and middle drive type.

Trough Belt Conveyor

Trough belt conveyor has a large loading and conveying capacity, the conveyor belt of the trough belt conveyor adopts multi-layer rubber belt, with the belt width of 500mm, 650mm, 800mm, mm, mm and mm. The carrying side conveyopr belt is supported by a troughed idler that composed of 3 rollers (the angle of the trough can reach 45°), and the return idlers are supported by flat rollers.

Trough belt conveyors are widely used in electric power, iron and steel, mining, port, cement, grain, feed processing industry. Trough belt conveyors can transport bulk materials with large proportion such as coal, ore, soil, chemical raw materials, grain, etc., which are more suitable for a relatively poor production environment.

Roller Bed Belt Conveyor

Roller bed belt conveyor is a kind of conveyor which uses several rollers which are set up on the fixed support according to a certain distance to transport goods. Roller bed belt conveyor is suitable for all kinds of boxes, bags, pallets and other pieces of cargo transportation, mostly used for station or airport luggage sorting.

Roller bed belt conveyor can be used alone or in combination with other conveyors or working machines on the assembly line. It has the advantages of simple structure, reliable operation, flexible line layout, etc. According to whether the roller has driving device or not, the roller bed belt conveyor can be divided into two types: unpowered type and power type.

Portable Belt Conveyor

Universal wheels are installed at the bottom of the portable belt conveyor, which can move freely according to the stacking position of the materials, and are mostly used in the environment with small conveying inclination angle.

Portable belt conveyor is mainly used in places where loading and unloading places change frequently, such as ports, wharves, stations, coal plant, warehouses, construction sites, sand and stone plant, farms, etc., for short-distance transportation and loading and unloading of bulk materials or single weight of less than 100 kg of finished goods.

Retractable Belt Conveyor

The frame of the retractable belt conveyor is equipped with a storage belt device, which can make the belt stretch freely in the length direction and adjust the conveyor length according to the change of the belt working position at any time.

Retractable belt conveyor is the most efficient and commonly used machine in the continuous conveying of materials. It is the main equipment of coal conveying system in coal preparation plant and power plants.

Curved Belt Conveyor

Generally, the belt conveyor can only run in a straight line on a horizontal or vertical plane. To bypass obstacles or unfavorable sections, an intermediate transfer station needs to be set up, which has a high engineering cost. Curved belt conveyor realizes the natural curves of the conveyor by changing the arrangement angle of the idler group, reduces the transfer station numbers, and solves a series of problems brought by the transfer station.

Curved belt conveyor has been widely used in mining, metallurgy, chemical industry, power station and ports, especially for long-distance transportation.

Steel Belt Conveyor

Steel belt conveyor uses stainless steel belt instead of belt. For the belt conveyor will release harmful substances when conveying materials with high temperature, while the steel belt will not, steel belt conveyor is more suitable for material conveying in the food industry.

Special Belt Conveyor

Special belt conveyor is designed separately for the transportation of goods under special circumstances, which has a small range of applicability. Some of these are: magnetic belt conveyor, narrow belt conveyor, acid and alkali resistant belt conveyor, flame retardant belt conveyor, etc.
 

5 Types of Conveyor Belt Materials & Their Applications

Although many times peoples called a belt type conveyor as “Conveyor Belt“. But in fact the conveyor belt just refers to the materials of belts. Below will introduce some common types of conveyor belt materials and their applications:

PVC Conveyor Belt

PVC conveyor belt is a white or light colored, pollution-free conveyor belt made of High Strength and quality cotton, nylon, polyester canvas as the belt core and combined with natural PVC.

PVC conveyor belt features good elasticity, not easy to deform and wear-resistant. It is mainly used in food, tobacco, logistics, packaging and other industries. At the same time, it is suitable for underground transportation of coal mines, as well as material transportation of metallurgy and chemical industries.

PU Conveyor Belt

Polyurethane (PU) conveyor belt, with strong tear resistance, good elasticity, certain impact resistance, can be used normally under complex conditions, but also has good water resistance, can be used normally even in cold and humid conditions, without any impact on the conveyor belt.

Polyester Conveyor Belt Price is relatively high, but in the long run, polyester conveyor belt will be more economic.

PE Conveyor Belt

PE conveyor belt has high tensile strength, good flexibility, light, thin, tough, oil resistant, non-toxic, hygienic and easy to clean.

PE conveyor belt conforms to the American FDA health standards, can be in direct contact with food, medicine, etc., and is a durable conveyor product.

Plastic Interlocking Belt

Plastic interlocking belts refer to the conveyor belt which is molded by plastic Thermoplastics into a single plate semi-finished product module, then repeatedly assembled into a chain type by the module, and installed on the conveyor to carry and transport materials.

Plastic interlocking belt is a new type of conveyor belt, which has many advantages over the traditional conveyor belt: high strength, acid resistance, alkali resistance and salt water, wide temperature range, good anti viscosity, can be added with cleats, large lifting angle, easy cleaning, simple maintenance, and can be used for transportation in various environments.

Metal Conveyor Belt

According to different weaving methods, metal conveyor belt can be divided into different types, such as diamond mesh belt, trapezoid metal mesh belt, ball mesh belt, u-chain mesh belt. The material of metal conveyor belt can also be used according to different requirements: stainless steel wire, carbon steel wire, polyester wire and galvanized wire, etc.

Metal conveyor belt is characterized by high temperature resistance, wear resistance, corrosion resistance, high tensile strength and long service life.  Stainless steel conveyor belt is the most widely used among the metal conveyor belts, which is widely used in stainless steel tableware annealing, glass products, machinery, powder metallurgy, etc.

Conveyor belt types

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For more Fabric core conveyor beltinformation, please contact us. We will provide professional answers.

All of your implementation requirements regarding rubber conveyor belts can be met for sure by our in-house experts.

200+ variations of rubber conveyor belt materials.

With us you save cash and time for and have a guarantee for peak service for your heavy duty conveyor belting.

We have a complete range of rubber conveyor belts and a impressive wide manufacturing range. Our belting products include rubber conveyor belts, custom rubber conveyor belting, and modifications of rubber conveyor belts that can meet even the toughest requirements of industry standards.

Our qualified specialists on belting will operate with you to discover creative alternatives for your conveying problems.

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Types of Conveyor Belts used for Industrial Purposes | Industrial Conveyor Belts

Types of Conveyor Belts used for Industrial Purposes

Introduction:

a conveyor belt is an essential tool in the material handling sector. They are the continuous moving strips that are used for carrying different materials from one place to another. Mostly used for conveying a large volume of materials in a short span of time. A conveyor belt is also known as a belt conveyor.

Industrial Conveyor belt system

Industrial Conveyor belt system comprises of two or more pulleys. A continuous loop of transport stream the conveyor belt rotates about them. In order to move the belt and the material to transport one or both the pulleys should be power-driven.

These belts are generally made of rubber, PVC, Urethane, Neoprene, Nylon, Nitrile, Polyester, leather and others. The industrial conveyor belts are made up of multiple layers of material. Most of the material transporting belts comprise of two layers. The underneath layer is known as Carcass and it gives the linear strength and shape. The Carcass is made up of Polyester, nylon and cotton. The upper layer is known as the cover. Diverse variants of rubber or plastic compounds are utilised to make the cover.

Conveyor Belts that are used for Industrial Purposes:

Almost all of the manufacturers and suppliers were greatly dependent on the manpower before the emergence of industrial conveyor belts. The safety of the workforce and the quality of the product is a major issue under the manual handling of the products. In the current industry-driven scenario these rotating pulleys and belts are chosen for product handling.

Presently, a sophisticated technology is used in the Industrial Conveyor Belts over the simple belt conveyor systems. Advanced belts are opted based on their application by the industries. For instance, a simple metal belt would not be able to handle stones which could be precious or sensitive materials. Material handling Industries completely understand the types of conveyor belts. On the basis of their applications, they choose the safer, less time consuming, efficient belt conveyor systems as per their requirement.

The most widely used Industrial Conveyor Belts and their applications:

Solid, general-use belts:

These solid General use belts are commonly used in industries. They are made of rubber or a fabric such as nylon, polyester, neoprene, or nitrile. The primary applications of the belt can be determined by the properties of the belt. If we consider, mining and milling industries they commonly use rubber belts in handling the materials like raw ore and aggregates in a bulk quantity. Whereas, at the grocery stores, they make use of PVC conveyor belts and  at the Airports belts made of Neoprene, polyester, or rubber are used for handling baggage.

Filter belts:

In order, to drain out the excess liquid or toxins, Water treatment industries commonly use these Filter belts which permit the particles to pass through a filter instead of being carried by the conveyor system.

Woven metal belts:

These belts are mainly used in industries which deal with cooling, drying and heating processes in the sectors like food manufacturing, electronics and glass – manufacturing industries. These belts are made of interlinked chains or wiring to facilitate the flow of air while the product is carried.

Hinged belts:

The Industries which handle scrap and various small products for recycling mainly make use of these hinged belts. These belts are made of metal. These belts provide a flat, solid surface which rotates around the pulley by means of the interlocking hinges. These belts are very sturdy and can be used rigorously.

Plastic interlocking belts:

These are mainly used in food packaging industries and in the automotive sector. These belts are suitable for environments where there would be regular cleaning and belt change. These Plastic belts are the perfect substitute for fabric and metal belts.

Types of Conveyor Belts that are used in Industries:

The major types of conveyor belts that are used in industries are as follows:

Flat Belt Conveyors

A number of powered pulleys are used to move the continuous flat belts made up of Synthetic and natural fabrics like polyester, nylon. These flat belt conveyors are the most commonly used and easily adaptable industrial conveyor systems.

Modular Belt Conveyors

This type of conveyor belts comprise of individual and interlocked belting and are generally made of hard plastic.

Cleated Belt Conveyors

Alongside the belt’s width, there are vertical cleats put together in these cleated Belt Conveyors.

Curved Belt Conveyors

This type of conveyor belt carries materials around the corners of the floor making the best possible way to use up the available floor space with its unique curved frame feature.

Incline or Decline Belt Conveyors

Incline or Decline Belt Conveyors are made used when the materials are needed to be conveyed at an angle of conveyance.

Importance of Conveyors in Industrial Automation  

The conveyors in industrial automation have a wide range of purposes and use, ranging from the manufacturing sector to the packaging and supply.

Below are the main reasons which will enlighten the importance conveyors in industrial automation systems.

Manual Waste Reduction

In a material handling industry, there would be specific tasks in a process which require transporting objects which are heavy in the line of production. In the course of accomplishing these tasks, there is a lot of manpower used and is wasted, adds no value to the production process. Moreover, there are possibilities of human injuries and loss of lives.

To obtain an increased production over a short time span, an automated conveyor system should be introduced in a material handling industry. This will make sure the manpower utilize their time on critical business development tasks rather than wasting on unproductive work.

Flexibility guaranteed

Never assume that conveyors are inflexible and are motionless, Modular conveyors are very much flexible and are used in several operations. On top of this, they are very much easy to install.   

As flexibility is the key, try choosing a modular conveyor system so that you are allowed to customize your conveyor system for as per your requirement and serve you better.

You can still achieve flexibility by installing a fixed conveyor system by proper configuration and arrangement. Through this you can achieve flexibility by straight lines, this fixed conveyor system can transport materials from many production and storage locations to the final destination.

Improved Quality Control

On the introduction of conveyors in industrial automation, one can eradicate the scrap and thus would result in improved quality control. In addition, it also helps in identifying the crucial problems related to the product like the faulty parts and unnecessary metal. Through an automated conveyor system, one can organize products for the upcoming operations.

Among numerous advanced technologies, conveyors are widely popular in implementing a manufacturing or production unit.

When it comes to conveyor belting, there are a lot of different applications that require hundreds of different styles of belting. In this blog post we are going to break down some of the different kinds of belts, what their application is, and what materials are used to make them.

Flat Belt Conveyor Belt

These are what you imagine when you think of a conveyor system. These are hands down the most prevalent way to convey materials across a number of industries. On flat belt conveyors there are a series of pulleys that are used to move a single continuous loop of material around them. When it comes to the actual conveyor, they usually have pulleys at each end to move the actual belt. Belt conveyors give precise control of the products being conveyed. That is why they are used in situations where conditions, applications, and products being conveyed are varying.

These belts can either be laced or made endless to where one will use a tension pulley to make the belt is tight on the system. When it comes to the materials that are being used to make the belts, there are a lot. Some common materials are PVC, polyester, rubber, Kevlar, cotton, polyurethane, polyolefin, nylon, and more. Since these conveyors vary in conditions and applications, you need to pick your belt appropriately. We have several articles on our home page for pricing of these materials and articles comparing different materials on our conveyor and transmission weekly blog. Here is a summary of the materials for those who are just looking for the overview. Rubber and PVC are the most commonly used materials and are therefore the cheapest. Polyurethane is more expensive because; it is abrasion resistant, has a better release of materials, and is more chemically resistant than rubber. Kevlar is typically used in high temperature applications since it is a flame-resistant material. All other materials are used for specific purposes such as chemical resistance during the production process.

Roller Bed Conveyor Belts

These conveyors are all equipment with rollers that are meant to withstand the weight and speed of the products that are being conveyed. When it comes to these kinds of conveyor belts, you need to discuss the three different kinds of roller conveyors. Depending on which kind of roller conveyor that you are using, there will be a completely different style of belt.

Belt Over Roller

This is similar to the flat belt conveyor, however, the belts are supported by non-driven rollers. This set up allows the conveyor to have a coefficient of friction of only 5%. This allows heavier materials to be moved longer distances due to the decrease in friction. These belts have width that usually range from 12-36 inches and are usually made out of black PVC.

Liver Roller or Belt Driven Roller

This conveyor system consists of one or two belts that are motorized and used to drive all of the rollers on the machine. A lot of the time, these belts have a kevlar core with covers made from tempered polyurethane. A great example of this can be seen in Nitta’s CFTG series .

Line Shaft Roller

These rollers are driven by a line shaft that runs perpendicular to all of the rollers on the machine. The line shaft is driven by clear round belts that are made of urethane.

Modular Conveyor Belts

These “belts” are made up of countless interlocked pieces of hard plastic. The benefits to these are that if a certain section breaks, it can be removed and replaced like lego bricks. The shape of the pieces can be made so that the belt can go in a straight line, up/down inclines and declines, and around corners. Since these belts are made of plastic, they are easier to wash and less likely to break due to sharp abrasive materials. Common materials that are used to make these belts are nylon, acetal, polypropylene, and polyethylene. If you click here, you can see an article that goes into more detail on the materials that are used to make these pieces. Chemical resistance, heat resistance, strength, and impact resistance will always determine the material that is used to make the pieces.

Cleated Conveyor Belts

These belts have sections, pockets or dividers that are (generally) equally spaced and used to secure the product. This is a fabrication that can be done to most styles of belting at the customer’s request. Here are some of the common kinds of cleats that are found on conveyor belts.

Inverted Capital “T”, “I”, and Beefy Cleats

These are all styles of cleats that stand perpendicular to the surface of the belt and provide support for materials being handled. The heights of these cleats range from 1/2”-6” with 2 part constructions going all the way out to 14.5”. These are used for light duty jobs conveying delicate materials. There are wider versions of these cleats that are often referred to as beefy cleats.

Forward Leaning “L”, Scoop Cleats, and “S” Cleats

These are a style of cleat with a wide base that can be curved to scoop up granular materials. Scoop cleats usually range from 1”-5”. When a forward leaning L/Scoop cleat has a bend in the middle of it, it is referred to as an S cleat.

Inverted “V”

These are two inches or less in height and can withstand impacts. They create a trough-like effect and are used to convey heavy, abrasive, and large pieces of bulk materials.

Lugs and Pegs

Lugs and Pegs are used to meet the specific needs of the product that are being conveyed. One example of this is to make sure that liquids run off the belt. Lugs are generally shaped liked and the same size as those of standard V-belts. Square cleats are very similar to lugs but are square shaped instead of shaped like a trapezoid. Lugs/pegs range in sizes from 3/8”-1”.

Sidewall

Sidewall is used to create trough running the whole length of the belt. This is ideal for keeping materials on the belt and increase product load capacity. These sidewalls can be corrugated to section off parts of the belt.

Incline/Decline Conveyors

Incline and decline conveyor belts are very similar. They both need a rough, anti-skid surface that holds materials as they go up or down the incline/decline system. These are a cleaner alternative to bucket conveyors. When it comes to incline conveyors, there are two kinds. Regular incline is anything up to 18 degrees. Steep incline is anything between 18 to 90 degrees. In reference to decline conveyors, they are a continuous operating system with an articulated frame that has a pivoted section to allow the downward movement of products from the higher location.

Modular belts, timing belts, and cleated belts can all be used for this application. In reference to the modular belts, incline/decline conveyors usually use a plastic chain lattice with a flush high friction surface. When dealing with conveyors that are less than 30 degrees of incline, smooth conveyor belting is a common option. This has a rough surface to hold the material with a smooth underside so that it can glide. Cleats or chevron belting can be added to increase adherence to the belt. Anytime you are dealing with steep inclines over 30 degrees you will need pocket cleated belts or corrugated sidewall. Electro-adhesion conveyor belts are another option for incline/decline scenarios. These act like magnets and are activated by a switch to secure iron dense materials to the belt. Low amp power strips are used to power electrically conductive materials that are knitted into the belt. Other materials that are used in incline/decline belting due to their grip are:

• Standard roughtop 

• Grip top/mini rough top 

• Jink wave 

• Diamond top 

• Tab surfaces 

• V-top surfaces 

• Cross rib surfaces 

• Quadrangular surface 

• Waffle surface with inverted pyramid 

• Fishbone structure 

• Meat cleat 

• Saw tooth surface 

• Crescent top 

• Orange peel 

  Contact us to discuss your requirements of Nylon Conveyor Belt. Our experienced sales team can help you identify the options that best suit your needs.