Standard & Custom Oil Seals for Industrial Applications
Standard & Custom Oil Seals for Industrial Applications
Standard & Custom Oil Seals for Industrial Applications
SSP Manufacturing Inc. is the foremost oil seal manufacturer. We provide high pressure as well as industrial oil seals. Rubber oil seals are most commonly used in several industries.
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How Do Oil Seals Work?
- The automotive radial lip seal works by creating a thin layer of oil between the sealing lip and shaft journal.
- Capillary action causes the oil to seep between the lip and the shaft, which results in the oil lifting the sealing lip clear of the shaft.
- This thin layer is retained, and prevents leakage of the oil past the sealing lip.
- It is important to ensure that the seal is fitted square in the housing and perpendicular to the shaft. It is also important to ensure that the end float and radial shaft run out is not excessive.
Oil Seal Lubrication
The sealing lip of the oil seal should never be in contact with the shaft. If this were the case, the seal would wear out in a matter of hours. Therefore precaution must be taken that the seal is correctly lubricated prior to fitting. If the seal is not lubricated properly, the seal lip could burn, leading to seal failure.
In our experience, as an initial startup lubricant, a general purpose grease (non-molybdenum based) should be used on all industrial oil seals. This is recommended as it will lubricate and readily disperse in engine oil. The only material that is an exception to this rule is PTFE.
Oil Seal Material at SSP Manufacturing Inc.
Material selection for oil lip seals used in automotive engine applications is based on size, operating temperature, environment, pressure, and maximum shaft surface speed. Most dynamic oil seal materials used for automotive engine applications fall into five categories.
How rotary shaft seals work | Tameson.com
Rotary Shaft seals – How they work
Figure 1: Rotary oil seal.
Rotary shaft seals, also called oil seals or just shaft seals, are used to close and seal the gap between stationary and rotating components. They prevent oil leakage and make sure no contaminants go through the clearance. There are different types of shaft seals for a wide range of applications. This article will give you an overview of shaft seals and assist you in choosing the right one for your application.
Table of contents
- Shaft seal design
- Shaft seal types
- Materials
- Selection criteria
Shaft seal design
In Figure 2 shows the basic design of a shaft seal differs greatly from regular o-rings. It consists of two parts: a metal ring (Figure 2 labeled B) on the inside that provides stability and strength and the second, a sealing lip (Figure 2 labeled E), which creates a seal against the shaft. Depending on the application, the outside covering (Figure 2 labeled A) could be made from rubber or metal. The area in contact with the shaft is kept as small as possible and in most cases is formed into a V-shape (Figure 2 labeled E). This V-shape is especially effective to reduce seal generated heat by reducing lubricant shear and asperity contact. The V-shape is clamped with a garter spring (Figure 2 labeled D) that applies a radial seal against the shaft. Optionally, a dust lip (Figure 2 labeled C) can be added to protect the sealing edge by blocking any dirt or dust from the outside. This has the added benefit of increasing the lifetime of the shaft seal.
Figure 2: Shaft seal components: Outside covering which seals against the housing (A), metal ring providing stability (B), dust lip (C), the garter spring which clamps the V-shaped radial seal to the axis (D), and the V-shaped radial seal(E)
Shaft seal types
Shaft seals are made according to DIN . The outside of the shaft seal can be made from either rubber or metal. A rubber shaft seal is most commonly used. Their advantage is that they cannot rust, they can seal a slightly damaged housing much better and when operating in high temperatures, the rubber will expand fast ensuring a tight fit. A metal shaft seal is generally more cost-efficient. However, care must be taken that the seal, the housing and shaft have similar thermal expansion properties. Excessive differential thermal expansion can be the cause of leaks when the system experiences temperature changes.
There are three basic types of shaft seals with different construction forms: A, B, and C. If the shaft seal contains a dust lip, an S is added. If it seals from both directions for two different fluids, a 'D' is added. An 'O' in the type means no garter spring. In Figures 3 through 7 the solid black is metal and the plaid pattern is rubber.
Type A/AS
Type A is mainly made from rubber. This ensures no leakage occurs when temperatures change or when the housing hole has a high degree of roughness. Type AS has an additional dust lip to protect the sealing edge from dirt and dust from the outside.
Figure 3: Type A/AS
Type B/BS
Type B has an outside made from metal. To ensure no leakage will occur on the outside, they require narrow tolerances at the housing hole. Type BS has an additional dust lip to protect the sealing edge from dirt and dust from the outside.
Figure 4: Type B/BS
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Type C/CS
Type C is similar to type B, but with an extra reinforcing cap. This makes the shaft seal suitable for harsh operating conditions. It is also more common in shaft seals with a large diameter. Type CS has an additional dust lip to protect the sealing edge from dirt and dust from the outside.
Figure 5: Type C/CS
Type AD/BD
Type AD and BD have two sealing edges, which makes it possible to separate two fluids from each other. Type AD has a metal reinforcing ring, covered by rubber, while type BD has a full metal jacket. Type AD has excellent static sealing on the outer diameter due to a higher press fit allowance and is relatively easy to install. Type BD has a very tight and exact fit in the housing due to the metal press fit.
Figure 6: Type AD/BD
Type AO/BO
Type AO and BO are designed without the radial spring that clamps the seal edge onto the shaft. They are therefore mostly used in smaller applications with needle bearings or when the type of lubrication is grease.
Figure 7: Type AO/BO
Materials
The two most common materials for shaft seals are NBR and FKM. Consult our chemical compatibility chart to ensure chemical compatibility.
- NBR: This material is typically the best choice for general usage. It is resistant to lubricating oil, hydraulic oil, water, and suitable for temperatures between -30°C and 100°C (-22° -212 °F). It is however not resistant to acids and dissolvents. The max running speed (shaft surface speed) of this material is 12m/s.
- FKM: This material is the best choice for applications with high temperatures. It is suitable for temperatures between -20 and 200°C (-4° - 392 °F). It also is a lot better resistant to acids and dissolvents. The max running speed of this material is 38m/s.
A calculation can be made to determine which material suits a system the best by using the below diagram.
Material selection diagram
Figure 8: Shaft seal material selection diagram
- With known shaft diameter and rotational speed:
- Determine the point of intersection of the vertical line above the corresponding shaft diameter in [mm] at the base of the diagram with the appropriate diagonal rotational speed line starting from the right or upper edge of the diagram.
- With established shaft diameter and peripheral speed:
- Determine the point of intersection of the vertical line above the corresponding shaft diameter in [mm] at the base of the diagram with the appropriate horizontal line starting from the left edge of the diagram at the corresponding peripheral speed in [m/s].
For example:
- Shaft diameter (d): 100mm
- Rotational speed (n): 1/min
- Peripheral speed (v): unknown m/s
Looking at the graph based on these specifications, we can see that the peripheral speed is 7.9 m/s. It also is in the NBR section of the graph, indicating that this should be the selected material. If the analysis is outside of the NBR or FKM range, a special shaft seal material is required. If it is on the borderline, typically FKM is used as it is of higher quality.
Note: It is still important to look at the chemical compatibility of each material! For more information, read our bearing lubrication article.
Selection criteria
Shaft seals have the following criteria to consider when selecting the right one for your application:
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