Induction Hardening Machine

1. IGBT intelligent induction hardening machine.
2. Low power consumption, high efficiency.
3. Fast heating cooling speed.
4. Suitable for hardening batch production.
5. Perfect self-production functions.
6. 24 hours online technical support.
7. Manufacturer with CE, SGS certification.

For more information, please visit Duolin.

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• Description

What is induction hardening machine?

  The induction hardening machine is mainly composed of an induction heating power supply, quenching control equipment (including inductor), and a CNC quenching machine tool. The induction quenching method is a main surface quenching method in the modern machine manufacturing industry, with good quality, fast speed, less oxidation, low cost, good working conditions, and easy to realize mechanization, automation, and a series of advantages. The appropriate induction hardening machine power supply and frequency (which can be super audio, intermediate, or high frequency) are determined based on the size of the workpiece and the depth of the hardened layer.  The shape and size of the inductor mainly depend on the workpiece shape and quenching process requirements. CNC induction hardening tool can be customized as per different heat treatment workpiece sizes, shapes, and hardening requests. For parts produced in batches, especially in automatic production lines, special CNC hardening machine tools are widely used. In general, small and medium factories, due to a large number of workpieces, in less quantity, mostly use the universal CNC quenching machine tools.

  In the Ketchan company, induction quenching power supply, CNC quenching machine tool, and the cooling system can be ordered together, saving time and money. Zhengzhou Ketchan has been in the induction hardening machine manufacturer fields for more than 20 years, we have matured technology and process, so we can guarantee the quality and at the same time, we can give you the good factory price level.

How to select a suitable induction hardening machine?

  The induction hardening machine is the main metal workpiece heat treatment equipment, which is widely used in mining machinery, petroleum machinery, wind power machinery, railway traffic, and so on. At present, there are great differences in the type, model, price, and manufacturer of induction heating equipment in the market. How to select the suitable induction heating equipment has been a hot topic of concern. ZHENGZHOU KETCHAN will introduce some tips on how to buy induction heating equipment so that you can choose the right one.

• • Before purchasing, users need to clearly understand their metal workpiece material, shape, size and production efficiency, process requirements, and so on, manufacturers are based on this information customize a set of induction heating technical proposals along with quotations to meet your production requirements.
  • When purchasing, you should fully understand your configuration requirements, choose automatic induction heating equipment or semi-automatic, manual metal induction heat treatment furnace, and consider the operating environment (such as the terrain of the operation site, weather, etc.) to choose different types and specifications of induction hardening machines.
  • The factory production volume also affects the induction hardening machine choice. According to the self, applications to choose different metal induction hardening machine specifications. If the monthly output is bigger can choose higher automated level induction hardening systems. If the output is less can consider choosing the simple structure induction hardening systems to arrange the investment much more reasonably.
  • When selecting different brand induction hardening systems, better fully consider the market price, production capacity, market reputation, and service evaluation and then choose the suitable manufacturer.
  • If it is convenient, factory face-to-face communication is necessary. In this way, can fully understand the manufacturer’s strength and also can understand better the induction hardening process.

What is induction hardening machine application?

• ZHENGZHOU KETCHAN induction hardening machine is suitable for simple and complex metal workpiece induction heat treatment, including vertical CNC hardening machine tool, horizontal CNC hardening machine tool, Crankshaft hardening machine tool, and other customized CNC hardening machine tools.
• Complete functions: Our induction hardening systems can cover wide application ranges from the smaller parts to larger parts, for loading material, induction hardening, induction tempering, and unloading material. We focus on induction hardening system turn-key projects.
• Applications: Induction Hardening quenching gear, camshaft, drive shaft, crankshaft, torsion bar, coupling, rocker, drill, chain, boom, clutch, brake disc, steering rack, constant speed universal joint, three-column trough shell, shock absorber, bell shell, control rod, shaft sleeve and output shaft etc.

FAQ

• You are a manufacturer?

  Yes, and we have been in the induction heating machines field for more than 20 years.

• What are your payment terms?

  Pay 70% as advanced payment, before delivery, 100% T/T should be paid.

• How about the delivery time?

  In 20-60 working days after getting your payment.

• How can I get a faster quote?

  Leave a message to us, we will contact you once we see your message.

• Where I can see the induction hardening machine working video?

  We have Youtube video room: Zhengzhou Ketchan Electronic Co.,Ltd – YouTube

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Buying a new induction furnace is an expensive venture, and you’ll need to do lots of saving and planning to get one for your foundry. Refurbished induction furnaces provide a cheaper way to acquire an induction furnace at a more affordable price. Refurbished induction heating equipment is previously owned foundry equipment that gets inspected, repaired, and marketed for re-use, but in good condition. Many people buy second-hand gadgets and even vehicles, and heavy industry equipment is no exception.

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If you want to learn more, please visit our website Induction Forging Machine.

But why buy a used induction furnace for sale? Is a refurbished furnace worth your money? Business in the foundry proves that they are worth your money and here is why buying a pre-owned furnace is worth your while and cash.

Refurbishing is Eco-friendly

Without refurbishing there will be too much waste and waste maintenance is costly and detrimental to the environment. Refurbishing and re-using the induction furnaces is a cost-effective and green way to do business. Induction furnaces last for a few cycles of operation, but making them work for a few more cycles at an affordable cost is worth the effort. The production of steel in reached a high of 1.69 billion tones, which was a 3.9% increase from . To catch up with such production more steel melting power is needed, even from refurbished foundry equipment.

Affordability

Pre-owned used induction furnace for sale grants you the ability to buy into a like-new induction heating equipment that can allow you to handle all foundry processes at a price that is worth a fraction of new equipment.

Living Up to the Trend

Buying new foundry equipment is costly, but you can catch up with the latest smelting and foundry technology by buying refurbished equipment if you can’t acquire new equipment, which is a little expensive.

Now that you’ve gotten a glimpse of how and why a refurbished furnace is a better option, what should you consider when buying a used induction furnace for sale?

Furnace Size

Your scale of operation determines the kind and size of the furnace that you’ll need. As such, you should know the number of kilograms of raw materials or ore that you need to process in one batch to know the size and kind of furnace that you’ll need. Choose your furnace based on your scale of operation.

Refraction

Small furnaces always require minimum refraction, but large furnaces require more. As such, take your business needs into consideration and determine whether you’ll need more or less.

Noise Factor

If your foundry has limited space, then the foundry noise may be a little annoying. As such, you should always check the noise level of your refurbished furnace to know whether it is your right equipment or not. Noiseless induction furnaces are always the best, but if you can’t get such, then try equipment with some noise reduction.

Control

Ideal induction furnaces should offer you control over smoke, dust, emissions, and any other pollutants, which often get released during the smelting process. You should talk to your seller of pre-owned foundry equipment to know how much control your new pre-owned furnace will offer you.

Oxidation Melt Loss

Core type induction furnaces minimize oxidation, which characterizes normal induction melting processes. Minimized oxidation improves the overall yield and reduces the level of oxidation during melting and related losses. As such, you should always consider the oxidation rate when buying a used induction furnace for sale.

Cleanliness

Induction furnaces have the least dirt and waste, and they can maximize your basic foundry processes. These furnaces don’t use combustion to heat your smelting process and this implies that there is little waste to clean up after the smelting process.